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WARN Winches
The
WARN 9.5ti Thermometric provides 9500 pounds of pulling capacity. Its alloy housing is
sealed at key points for superior water/environmental resistance and provides a shield
for the motor wiring. High gloss, chip resistant powder coat finish over chromate coating
provides excellent corrosion resistance. Adding to the new winch design is a new indexed
connector for the hand-held remote control and an easy-to-use clutch lever.
Internally, the 9.5ti Thermometric winch features the WARN exclusive multi-segment
CAM actuated brake, a new Gen II Bosch motor and a rugged 3-stage planetary gear train
reduction system. A premier WARN feature is the new motor-mounted thermal sensor which
relays instantaneous temperature information to the hand-held winch remote to provide
operator feedback while the winch is in operation.
| 9.5ti THERMOMETRIC SPECS/PART NUMBERS:
Part Number: PN 67550 - Call or email us for
prices
Rated line pull: 9500 lbs. (4310 kgs.) single-line
Motor: Gen II, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: 3-Stage Planetary
Gear ratio: 156:1
Lubrication: Aeroshell #17
Clutch (freespooling): Sliding Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 2.5"/9.0" (6.4cm/23cm)
Weight: 89 lbs. (36.3kgs.)
Wire rope: 125', 5/16" diameter (30m, 8mm diam.)
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Chromate with high-gloss powder coat
Nuts/bolts: PN 39625
|
CE Winches: CE products are designed to meet European Standards.
CE winches include CE labels, Manuals, Power Interrupt Kit, Safety Hook and Thimble.
12V DC PERFORMANCE SPECS
Line Pull
Lbs. / (Kgs.)
2000 / (910)
4000 / (1810)
6000 / (2720)
8000 / (3630)
9500 / (4310) |
Line Speed
Feet Per min. / (Meters Per min.)
62 / (18.9)
16.3 / (4.97)
11.8 / (3.60)
9.31 / (2.84)
7.59 / (2.31)
6.67 / (2.03) |
Motor Current
47 amps
160 amps
230 amps
305 amps
370 amps
425 amps |
Pull by layer
layer / Lbs / (Kgs.)
1 / 9500 / (4313)
2 / 8650 / (3927)
3 / 7920 / (3595)
4 / 7400 / (3359)
5 / 6940 / (3150) |
* Above performance specs are based on first layer of
drum
|
|
The
same performance characteristics as the WARN HS9500i in a low profile. The 4.6-hp
series wound electric motor takes up the wire rope at a no load speed of 62 feet
per minute to get you back on the trail fast.
HS9500 SPECS/PART NUMBERS:
Part Numbers: PN 48500 (12V
DC), PN 485002 (12V DC, CE)
Rated line pull: 9500 lbs. (4310 kgs.) single-line
Motor: 4.6 hp, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Gear train: 3-Stage Planetary
Gear ratio: 156:1
Lubrication: Aeroshell #17
Clutch (freespooling): Sliding Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 2.5"/9.0" (6.4cm/23cm)
Weight: 80 lbs. (36.3 kgs.)
Wire rope: 100', 5/16"diameter (30m, 8mm diameter)
Replacement wire rope: PN 27110
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat
Nuts/bolts: PN 39625
Winch Dimensions: 23.2" L. x 6.3" D. x 7.6" H.
(588.7mm L. x 160mm D. x 193.3mm H.)
Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)
View dimensions
CE Winches: CE products are designed to meet European Standards.
CE winches include CE labels, Manuals, Power Interrupt Kit, Safety Hook and Thimble
12V DC PERFORMANCE SPECS:
|
Line Pull:
Lbs. / (Kgs.) |
Line Speed:
Ft. Per min. (M/min.) |
Motor
Current |
Pull By Layer:
layer / Lbs / (Kgs.) |
|
2000 / (910) |
62 (18.9) |
47 amps |
1 / 9500 (4313) |
|
4000 / (1810) |
16.3 (4.97) |
160 amps |
2 / 8650 (3927) |
|
6000 / (2720) |
11.8 (3.60) |
230 amps |
3 / 7920 (3595) |
|
8000 / (3630) |
9.31 (2.84) |
305 amps |
4 / 7400 (3359) |
|
9500 / (4310) |
7.59 (2.31) |
370 amps |
5 / 6940 (3150) |
|
|
6.67 (2.03) |
425 amps |
|
* Above performance specs are based on first layer of drum |
|
The
high speed HS9500i is a hit after its first year. This special planetary gear train
design achieves the perfect balance of speed and efficiency. You get fast retrieval
across the full work range. Optimum torque. A brute of a winch.
HS9500i
SPECS/PART NUMBERS:
Part Numbers: PN 47550 (12V
DC), PN 475502 (12V DC, CE)
Rated line pull: 9500 lbs. (4310 kgs.) single-line
Motor: 4.6 hp, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Gear train: 3-Stage Planetary
Gear ratio: 156:1 Lubrication Aeroshell #17
Clutch (freespooling): Sliding Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 2.5"/9.0" (6.4cm/23cm)
Weight: 86 lbs. (39 kgs.)
Wire rope: 125', 5/16"diameter (38m, 8mm diameter)
Replacement wire rope: PN 25987
Fairlead: Roller Recommended
Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat
Nuts/bolts: PN 39625
Winch Dimensions: 23.12" L. x 6.3"
D. x 9.94" H.
(587.25mm L. x 160mm D. x 252.48mm H.)
Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)
View dimensions
CE Winches:
CE products are designed to meet European Standards. CE winches include CE labels,
Manuals, Power Interrupt Kit, Safety Hook and Thimble.
12V
DC PERFORMANCE SPECS:
| Line Pull:
Lbs. / (Kgs.) |
Line Speed:
Ft. Per min. (M/min.) |
Motor
Current |
Pull by layer:
layer / Lbs (Kgs.) |
| 2000 (910) |
62 (18.9) |
47 amps |
1 / 9500 (4313) |
4000 (1810) |
16.3 (4.97) |
160 amps |
2 / 8650 (3927) |
6000 (2720) |
11.8 (3.60) |
230 amps |
3 / 7920 (3595) |
8000 (3630) |
9.31 (2.84) |
305 amps |
4 / 7400 (3359) |
9500 (4310) |
7.59 (2.31) |
370 amps |
5 / 6940 (3150) |
|
6.67 (2.03) |
425 amps |
|
| * Above performance specs are based on first layer of
drum |
|
|
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This
is our medium- to light-duty winch. Designed to be compact, its 4.8 hp Series
Wound motor can still pull 6,000 lbs., however, making it ideal for smaller vehicles
with big ideas.
M6000 SPECS/PART NUMBERS:
Part Numbers: PN 45880
(12V DC), PN 465052 (24V DC, CE), PN 37960 (12V,
DC, CE Short Drum)
Rated line pull: 6000 lbs. (2720 kgs) single-line
Motor: 12V 4.8hp, Series Wound, 24V 1.7hp, Series Wound
Remote Control: Remote switch, 12' (3.7m.) lead
Gear train: 3-Stage Planetary
Gear ratio: 156:1
Lubrication: Aeroshell #17
Clutch (freespooling): Sliding Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 2.5"/9.0" (6.4cm/23cm)
Weight: 74 lbs. (34 kgs.)
Wire rope for PN 45880, 465052: 80', 5/16" dia (24m, 8mm
dia)
Wire rope for PN 37960: 50', 5/16" diameter (15m, 8mm diameter)
Replacement wire rope for PN 45880: PN 15276
Replacement wire rope for PN 465052: PN 38310
Replacement wire rope for PN 37960: PN 38309
Fairlead for PN 45880, PN 26505: Roller
Fairlead for PN 37960: Hawse
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat
Nuts/bolts: PN 39625
Winch Dimensions: 21.04" L. x 6.3" D. x 7.61"
H (534mm L. x 160mm D. x 193mm H.)
Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)
View dimensions
CE Winches: CE products are designed
to meet European Standards. CE winches include CE labels, Manuals, Power Interrupt
Kit, Safety Hook and Thimble.
12V DC PERFORMANCE SPECS:
|
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
|
2000 (910) |
48.5 (14.8) |
85 amps |
1 / 6000 (2722) |
|
4000 (1810) |
23.7 (7.22) |
175 amps |
2 / 5460 (2477) |
|
6000 (2720) |
12.9 (3.93) |
360 amps |
3 / 5000 (2268) |
|
|
10.0 (3.05) |
465 amps |
4 / 4670 (2118) |
24V DC PERFORMANCE SPECS:
|
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
|
2000 (910) |
41.2 (12.6) |
52 amps |
1 / 6000 (2722) |
|
4000 (1810) |
12 (3.66) |
127 amps |
2 / 5460 (2477) |
|
6000 (2720) |
8.92 (2.72) |
201 amps |
3 / 5000 (2268) |
|
|
5.83 (1.78) |
275 amps |
4 / 4670 (2118) |
| * Above performance specs
are based on first layer of drum |
|
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This
short-drum portable winch for small sport utility vehicles provides plenty of pulling
power, can be mounted single-handedly and stores in a snap. Line retrieval speeds
have increased - up 27% at no-load, 233% at full pull. This compact winch comes
complete with handle/ mounting system for a Class III 2" receiver, hawse fairlead,
remote control with 3.7m lead, free spool clutch and battery cable.
M6000 SDP SPECS/PART NUMBERS:
Part numbers: PN 39116 (12V
DC)
Rated line pull: 6000 lbs. (2722 kgs) single-line
Motor: 4.8 hp, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Gear train: 3-Stage Planetary
Gear ratio: 156:1
Lubrication: Aeroshell #17
Clutch (freespooling): Sliding Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 2.5"/5.0" (26.4cm/13cm)
Weight: 72 lbs. (31 kgs.)
Wire rope: 50', 5/16" diameter (15m, 8mm diameter)
Replacement wire rope: PN 61346
Fairlead: Hawse
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m) w/quick disconnects
Finish: Argent Powder Coat
Nuts/bolts: PN 39625
Warranty: Limited Lifetime
Winch Dimensions: 16.89" L. x 6.3" D. x 12.49" H.
(429mm L. x 160mm D. x 317mm H.)
View dimensions
12V DC PERFORMANCE SPECS:
|
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer/Lbs(Kgs.) |
|
2000 (907) |
48.5 (14.78) |
85 amps |
1 / 2722 (6000) |
|
4000 (1814) |
23.7 (7.22) |
175 amps |
2 / 2477 (5460) |
|
6000 (2722) |
12.9 (3.93) |
360 amps |
3 / 2268 (5000) |
|
|
10.0 (3.05) |
465 amps |
4 / 2118 (4670) |
| * Above performance specs
are based on first layer of drum |
|
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Compact.
Tough. An outstanding value. Available with a roller or hawse fairlead. Pulls
a fast 8 foot per minute at rated load.
M8000 SPECS/PART NUMBERS:
Part Numbers: PN 20910
(12V DC), PN 26502 (12V DC), PN 265022 (12V
DC, CE), PN 265032 (24V DC, CE)
Rated line pull: 8000 lbs. (3630 kgs.) single-line
Motor: 12V 4.8 hp, Series Wound, 24V 2.1 hp, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: 3-Stage Planetary
Gear ratio: 216:1
Lubrication: Aeroshell #17
Clutch (freespooling): Sliding Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 2.5"/9.0" (6.4cm/23cm)
Weight: 74 lbs. (34 kgs.)
Wire rope for PN20910: 80', 5/16" diam. (24m, 8mm diameter)
Wire rope for PN26502, 26503, 265022, 265032: 100', 5/16"diam.
(30m, 8mm diameter)
Replacement wire rope for PN 20910: PN 15276
Replacement wire rope for PN 26502: PN 26503, PN 27110
Replacement wire rope for PN 265022: PN 265032, PN 38314 (CE)
Fairlead for PN 20910: Hawse
Fairlead for PN 26502, PN 26503, PN 265022, PN 265032: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat
Nuts/bolts: PN 39625
Winch Dimensions: 21.04" L. x 6.3"
D. x 7.6" H. (534mm L. x 160m D. x 193mm H.)
Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)
View dimensions
CE Winches: CE products are designed to meet European Standards.
CE winches include CE labels, Manuals, Power Interrupt Kit, Safety Hook and Thimble.
12V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
42 (12.8) |
80 amps |
1 / 8000 (3629) |
2000 (910) |
16 (4.88) |
200 amps |
2 / 7280 (3302) |
4000 (1810) |
11.9 (3.63) |
285 amps |
3 / 6670 (3026) |
6000 (2720) |
9.79 (2.98) |
350 amps |
4 / 6230 (2826) |
8000 (3630) |
8.01 (2.44) |
435 amps |
|
24V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
52.2 (15.9) |
24 amps |
1 / 8000 (3629) |
2000 (910) |
46 (14) |
97 amps |
2 / 7460 (3384) |
4000 (1810) |
31 (9.45) |
150 amps |
3 / 6980 (3166) |
6000 (2720) |
17 (5.18) |
202 amps |
4 / 6620 (3003) |
8000 (3630) |
3.0 (.91) |
254 amps |
|
|
* Above performance specs are based on first layer of drum |
|
|
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| Loved
by off-roaders who compete for prizes, the WARN M8274-50 is one of WARN's fastest
winches. No load retrieval speed is 73.4 feet per minute. At 150 feet of 5/16"
cable, it also has a very long line capacity. Its unique spur-gear drive train
and upright design are totally rugged and its braking system delivers smooth operation
with superior heat rejection.
M8274-50 SPECS/PART NUMBERS:
Part Numbers: PN 38631
(12V DC), PN 386312 (12V DC, CE) PN 375832 (24V
DC, CE)
Rated line pull: 8000 lbs. (3630 kgs.) single-line
Motor: 12V 4.6 hp/3.43kw, Series Wound, 24V 2.5 hp/3.43kw, Series
Wound
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: Spur Gear Gear ratio 134:1
Lubrication: 6 oz. SAE 30 (non-detergent)
Clutch (freespooling): Sliding Motor Pinion Gear
Brake: Automatic, disc type
Drum diameter/Length: 3.5"/8.5" (9cm/22cm)
Weight: 110 lbs. (50 kgs.)
Wire rope: 150', 5/16" diameter (46m, 8mm diameter)
Replacement wire rope: PN 26749, PN 38311 (CE)
Fairlead: Roller
Recommended Battery: 650 CCA for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat with Clear Coat
Nuts/bolts: Nut PN 7616, L/W: PN 2146, Bolt: PN 7165
Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)
View dimensions
CE Winches: CE products are designed to meet European Standards.
CE winches include CE labels, Manuals, Power Interrupt Kit, Safety Hook and Thimble.
12V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
74.4 (22.4) |
55 amps |
1 / 8000 (3629) |
2000 (910) |
22 (6.71) |
190 amps |
2 / 7460 (3384) |
4000 (1810) |
12 (3.66) |
275 amps |
3 / 6980 (3166) |
6000 (2720) |
9.50 (2.90) |
350 amps |
4 / 6620 (3003) |
8000 (3630) |
6.10 (1.86) |
450 amps |
5 / 6290 (2853) |
24V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
65 (19.8) |
24 amps |
1 / 8000 (5443) |
2000 (910) |
23 (7.01) |
96 amps |
2 / 7460 (5044) |
4000 (1810) |
17 (5.18) |
149 amps |
3 / 6980 (4690) |
6000 (2720) |
13 (3.96) |
203 amps |
4 / 6620 (4432) |
8000 (3630) |
7.9 (2.41) |
273 amps |
5 / 6290 (4196) |
| * Above performance specs are based on first layer of drum |
|
|
 |
For
heavy-duty winching needs, this winch is a champion workhorse. Big torque, power
and quick no-load retrieval speed is 30 feet per minute. Its design is low profile,
so it'll fit where you want. And it's powered by the 4.6 hp Series Wound motor and
our proven three-stage planetary gear train. With 125 ft. of 3/8" wire rope,
the WARN M12000 can solve most any pulling problem. M12000
SPECS/PART NUMBERS:
Part Numbers: PN 17801 (12V
DC), PN 178012 (12V DC, CE), PN 265072 (24V DC,
CE)
Rated line pull: 12000 lbs. (5440 kgs.) single-line
Motor: 12V 4.6 hp, Series Wound. 24V 2.5 hp, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: 3-Stage Planetary
Gear ratio: 261:1
Lubrication: Aeroshell #17
Clutch (freespooling): Rotating Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 3.5"/8.2" (9cm/21cm)
Weight: 136 lbs. (62 kgs.)
Wire rope: 125', 3/8"diameter (38m, 9.5mm diameter)
Replacement wire rope: PN 15712, PN 38423 (CE)
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat
Nuts/bolts: PN 39572
Winch Dimensions: 25" L. x 8.5"
D. x 11" H. (556mm L. x 215mm D. x 279mm H.)
Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)
View dimensions
CE Winches: CE products are designed to meet European Standards.
CE winches include CE labels, Manuals, Power Interrupt Kit, Safety Hook and Thimble.
12V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
30 (9.14) |
67 amps |
1 / 12000 (5443) |
2000 (910) |
14 (4.27) |
140 amps |
2 / 11120 (5044) |
4000 (1810) |
8.62 (2.63) |
210 amps |
3 / 10340 (4690) |
6000 (2720) |
6.92 (2.11) |
250 amps |
4 / 9770 (4432) |
8000 (3630) |
5.80 (1.77) |
320 amps |
5 / 9250 (4196) |
10000 (4540) |
4.39 (1.34) |
370 amps |
|
12000 (5440) |
3.86 (1.18) |
440 amps |
|
24V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
31.4 (9.57) |
24 amps |
1 / 12000 (5443) |
2000 (910) |
11.7 (3.57) |
105 amps |
2 / 11120 (5044) |
4000 (1810) |
9.5 (2.90) |
129 amps |
3 / 10340 (4690) |
6000 (2720) |
8.5 (2.59) |
152 amps |
4 / 9770 (4432) |
8000 (3630) |
7.5 (2.29) |
175 amps |
5 / 9250 (4196) |
10000 (4540) |
6.5 (1.98) |
198 amps |
|
12000 (5440) |
6.0 (1.83) |
221 amps |
|
|
* Above performance specs are based on first layer of drum |
|
|
 |
| This
WARN winch boasts new high strength carrier plates to handle the gear train stresses
of a 15,000 lb load. The gear ratio is 315:1, with 90 feet of 7/16" wire
rope equipped with a large latched hook. The control pack is designed for generous
clearance and ease of access.
M15000 SPECS/PART NUMBERS:
Part Number: PN 47081
Rated line pull: 15000 lbs. (6800 kgs.) single-line
Motor: 4.6 hp, Series Wound
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: 3-Stage Planetary
Gear ratio: 315:1
Lubrication: Molylube #1 or Aeroshell #17
Clutch (freespooling): Rotating Ring Gear
Brake: Automatic Direct Drive Cone
Drum diameter/Length: 3.5"/8.2" (9cm/21cm)
Weight: 136 lbs. (62kgs.)
Wire rope: 90', 7/16" diameter (27m, 11mm diam.)
Replacement wire rope: PN 61950
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Argent Powder Coat
Nuts/bolts: PN 61946
Winch Dimensions: 25" L. x 8.5"
D. x 11" H. (556mm L. x 215mm D. x 279mm H.)
Mounting Bolt Pattern:10.0" x 4.5" (254mm x 114.3mm)
View dimensions
12V DC PERFORMANCE SPECS:
Line Pull:
Lbs. (Kgs.) |
Line Speed:
Ft./min. (M/min.) |
Motor
Current |
Pull by Layer:
layer / Lbs (Kgs.) |
0 |
22.2 (6.77) |
67 amps |
1 / 15000 (6804) |
2000 (910) |
7.27 (2.22) |
135 amps |
2 / 13890 (6300) |
4000 (1810) |
5.41 (1.65) |
185 amps |
3 / 11520 (5225) |
6000 (2720) |
4.43 (1.35) |
235 amps |
4 / 9840 (4463) |
8000 (3630) |
3.79 (1.16) |
285 amps |
|
10000 (4540) |
3.31 (1.01) |
335 amps |
|
12000 (5440) |
2.93 (.893) |
385 amps |
|
14000 (6350) |
2.61 (.796) |
435 amps |
|
15000 (6800) |
2.48 (.756) |
460 amps |
|
| * Above performance specs are based on first layer of drum
|
|
|
(TOP)
4X Series Lights
|
For
all-around light for off-road driving, depend on Warn Driving lights for unmatched
performance. Two important distinctions set them apart. First, the 55 watt H-3
quartz halogen bulbs are designed with low amp-draw so they can be on all the
time. Second, since driving lights are designed to supplement original equipment
headlights, the 2-axis mounting bolts allow for precise aiming of the light beam.
In short, you can eliminate any dark voids left by your original headlights. Additionally,
the lens is sealed to lock out dirt and moisture.
PN 220412 W410 kit, includes: pair of lights, switch, wiring
and two hard plastic lens covers. Pictured above.
PN 220410 W410 single light, includes: mounting hardware, hard
plastic lens cover.
SPECIFICATIONS:
Beam Spread:
7 degrees vertical x 13 degrees horizontal (view)
Reflective Range:
W410-3780'/1152m
Standard Bulb:
55-Watt H-3 quartz halogen
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| If
you're looking for great side visibility, Warn 4X Flood lights have a beam spread
of 15 degrees vertical by 24 degrees horizontal. In other words, on average you'll
illuminate 200% more area than with original equipment headlights. That means
you have the advantage when driving off-road, particularly in areas where deer,
elk, moose or livestock are frequent surprises. 4X Flood lights are available
in 6" and 5" sizes, and feature 55 watt H-3 quartz halogen bulbs, polished
stainless steel housings, hard plastic lens covers and 2-axis mounting brackets.
PN 220522 W520 kit, includes: pair of 5" lights, switch,
wiring and two hard plastic lens covers.
PN 220622 W620 kit, includes: pair of 6" lights, switch,
wiring and two hard plastic lens covers. Pictured above.
PN 220520 W520 single 5" light, includes: mounting hardware,
hard plastic lens cover.
PN 220620 W620 single 6" light, includes: mounting hardware,
hard plastic lens cover.
SPECIFICATIONS:
Beam Spread:
15 degrees vertical x 24 degrees horizontal (view)
Reflective Range: W620-2800'/853m
W520-1840'/561m
Standard Bulb:
55-Watt H-3 quartz halogen
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| In
obscuring fog, including the common "pea soup" variety, 4X Fog lights
combine the optimal intensity and reflectiveness to illuminate the road so you
can drive safely. The 55 watt quartz halogen bulbs, surrounded with a steel housing
and double-thickness chrome plating, provide a broad, penetrating beam. Two lens
options are available: yellow lens reduces glare and clear provide 10% to 20%
greater brightness. Hard plastic lens covers are included.
PN 220312 W310 clear lens kit, includes: pair of lights, switch,
wiring and two hard plastic lens covers. Pictured above.
PN 220332 W330 yellow lens kit, includes: pair of lights, switch,
wiring and two hard plastic lens covers.
PN 220310 W310 clear lens. Single light, includes: mounting hardware,
hard plastic lens cover.
PN 220330 W330 yellow lens. Single light, includes: mounting
hardware, hard plastic lens cover.
SPECIFICATIONS:
Beam Spread:
5 degrees vertical x 62 degrees horizontal (view)
Reflective Range:
W310-1100'/335m
W330-935'/285m
Standard Bulb:
55-Watt H-3 quartz halogen
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| Original
equipment headlights vary by model but average a reflective range of 4000-5000'.
Warn 6" and 5" 4X Spot lights project an intense pencil beam with a
reflective range of 10800' and 7900' respectively. Understandably, they are designed
exclusively for off-road use, as such a powerful beam would be blinding to oncoming
traffic on the street. 4X Spot lights are built to last. They're equipped with
resilient 100 watt H-3 quartz halogen bulbs encased in polished stainless steel
and come with virtually impenetrable lens covers. A 2-axis mounting bracket allows
for easy adjustment. Lights are sold separately, or in kits.
PN 220512 W510 kit, includes: pair of 5" lights, switch,
wiring and two hard plastic lens covers.
PN 220612 W610 kit, includes: pair of 6" lights, switch,
wiring and two hard plastic lens covers. Pictured above.
PN 220510 W510-single light, mounting hardware, hard plastic
lens cover.
PN 220610 W610-single light, mounting hardware, hard plastic
lens cover.
SPECIFICATIONS:
Beam Spread:
5 degrees vertical x 8 degrees horizontal (view)
Reflective Range:
W610-10800'/3292m
W510-7900'/2408m
Standard Bulb:
100-Watt H-3 quartz halogen
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(TOP)
SBD Series Lights
Off-roaders
occasionally run into fog or foul weather, so the SDB-120HB uses a Free Curve reflector
design that precisely place reflection points to achieve the light cut-off necessary
for seeing into the distance. This design also lets the 55-watt bulb produce the
equivalent light of an 80-watt bulb.
Low quality fog lights will display a beam pattern with "hot" spots, creating
glare and poor visibility. Warn SDB-120HB lights have even illumination with a white
light.
Foul weather means foul conditions. So the SDB-120HB seals out water with rubber
seals made of heat and weather resistant EPT material. The hardened glass outer
lens is protected by a stone guard and the body is light-weight durable aluminum.
The lamp illumination angle can be adjusted to 15 degrees up or down to fine-tune
the light pattern. Compact, easily mounted control switch includes relay control
feature and LED illumination when lamps are in use. SPECIFICATIONS:
Part number: PN 37605
Model: SDB-120HB
Bulb: H2
Rating: 12V 55-Watt
Maximum brightness: 10,000CD
Effective range: 131'/40m
Beam color: White
Lens diameter: 3-15/16"/100mm
Attachment bolt dimensions: 13/32"/10mm
Set:
Lamps: 2 (With stone guards)
Switch: 1 (12V/24V)
Relays: 1
Harness: 1 (H2/H3 TYPE)
Cord clamps: 4
Relay locating clamp: 1
U-clip: 4
Clip tape: 4
Self-tapping screw/washer: 2
Switch locating double-sided tape: 1
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|
The
SDB-160HB uses a free curve reflector. A Free Curve reflector is very efficient
because it uses the whole reflector. This allows the spot beam to illuminate approximately
235 meters ahead and the driving beam to illuminate the entire surface in front
of the vehicle.
The SDB-160HB has an internal light frame to protect the lamp from vibration and
shock when running off-road, plus an impact resistant polycarbonate body protects
the exterior. Heat and weather resistant EPT material helps protects lamp integrity.
The lens of the SDB-160HB is protected by a stone guard in a "V"-shape
to let air cool the lens surface, allowing extended operation of the lamp. Hardened
glass lens has excellent heat and thermal shock resistance, strength and translucency.
Easily adjustable illumination angle to 15 degrees up or down. Dual beam control
switch includes relay control feature and LED illumination when lamps are in use.
SPECIFICATIONS:
Part number: PN 37606
Model: SDB-160HB
Bulb: H4
Rating: 12V 100/90-Watt
Max. brightness: 100,000CD
Effective range:
Spot beam: 770'/235m
Driving beam: 410'/125m
Beam color: White
Lens diameter: 5-1/4"/134mm
Attachment bolt dimensions: 13/32"/10mm
Set:
Lamps: 2 (With stone guards)
Switch: 1 (12V/24V)
Relays: 2
Harness: 1 (H4 TYPE)
Cord clamps: 4
Relay locating clamp: 1
U-clip: 4
Clip tape: 4
Self-tapping screw/washer: 2
Switch locating double-sided tape: 1

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The
SDB-210HB uses a precision design Free Curve reflector that is outstandingly smooth
and heat resistant. It reflects light efficiently due to the vaporized aluminum
applied to the reflector surface.
Aggressive off-road drivers will appreciate a lamp with a spot beam able to illuminate
approximately 270 meters ahead, with a concentrated lighting pattern and a driving
beam wide enough to supplement vehicle headlights by illuminating the entire surface
in front of the vehicle.
Hard off-road driving generates vibration and shock. The SDB-210HB has an internal
light frame to protect the lamp and a stone guard to protect the lens. The body
is constructed of a polycarbonate resin which has excellent impact resistance.
Serious off-roaders usually run in serious weather. The SDB-210HB has weather resistant
rubber seal to help protect the lamp integrity. The hardened glass lens gives excellent
heat and thermal shock resistance, strength and translucency. The lamp illumination
angle can be adjusted to 15 degrees up or down to fine-tune the light pattern.
Dual beam control switch includes relay control feature and LED illumination when
lamps are in use. SPECIFICATIONS:
Part number: PN 37609
Model: SDB-210HB
Bulb: H4
Rating: 12V 100/90-Watt
Max. brightness: 200,000CD
Effective range:
Spot beam: 853'/260m
Driving beam: 492'/150m
Beam color: White
Lens diameter: 7"/180mm
Attachment bolt dimensions: 13/32"/10mm |
|
Set: Lamps 2 (With stone guards)
Switch: 1 (12V/24V)
Relays: 2
Harness: 1 (H4 TYPE)
Cord clamps: 4
Relay locating clamp: 1
U-clip: 4 Clip tape 4
Self-tapping screw/washer: 2
Switch locating double-sided tape: 1  |
(TOP)
Light Bars
|
'99 Ford Super Duty equipped with the WARN Light
Bar (PN 60850) and SDB-160HB Dual Beam Driving/Spot Lights (PN 37606).
The WARN light bar highlights the lines of your truck, while providing
a secure location to mount a multiple set of WARN lights. The light bar is made from
tough 2" x .060" steel tubing, which is mandrel bent and robotically welded
for a precise fit. Designed specifically for each application, the bar is engineered
to bolt-on in less than a half hour.
To increase durability and protect against rust, the WARN light bar is
powder-coated and comes complete with tube-caps. The light bar is designed to be compatible
with the WARN Front Receiver, so you can add a WARN winch on a Multi-Mount portable
winch carrier for added versatility. Or, the light bar can be used with the WARN Semi-Hidden
Kit for Ford or Chevy rigs.
Applications:
'99 Ford Super Duty 250/350/Excursion* PN 60850
Extension Kit '99 Ford Super Duty for Hidden Winch Kit PN 61077
'00 Chevrolet Silverado/GMC Sierra 1500/2500 Pickup PN 61090
'01 Chevrolet Suburban/GMC Yukon XL 1500/2500 PN 61090
'01 Chevrolet Tahoe/GMC Yukon PN 61090
* Trimming required
Note: The Warn Light Bar is designed to mount accessory
lights and for styling. It is not suitable for pushing or pulling. |
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(TOP)
Bumpers
|
Some truck owners want the benefits of a WARN winch, but don't want
to change the lines of their vehicle. So WARN engineers have created a hidden mounting
system that mounts the winch using factory frame holes and retains the original bumper.
Now available for the popular Chevy and GMC 1/2 ton pickups and sport utilities, the
hidden kit will handle your WARN winch, including the HS9500. While the winch is hidden
and protected from the elements, the remote control extension (included with kit) allows
you to plug the remote into your choice of several convenient locations. The WARN Light
Bar (PN61090) and many other grille guards can be mounted in combination with this winch
mount.
|
00 Chevy Silverado 1/2 Ton equipped
with Hidden Kit (PN 61770) |
The WARN Defender bumper readily accepts an M8274-50. It has a matte black powder-coat
finish and the rounded edges preferred by TUV. This bumper accepts tow hooks and the optional
A-bar that protects the WARN winch from the dings of off-road action. Installs easily.
Winch Bumper for the Land Rover Defender.
Mounts the WARN M8274-50 winch: PN 38701
Optional Grille Guard Tube: PN 38704 |
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|
For full size trucks and sport utilities, nothing compares to the bold look of the
WARN Enforcer Bumper. Entirely concealed within its impenetrable frame is an area to
mount most WARN winch models. The Enforcer greatly reduces the possibility of theft.
Non-skid, Diamond Plate top surface features a removable winch access panel. Each bumper
is contoured to the vehicle model for custom-look styling. Recessed ports allow for
optional 4X lights. Available in chrome or black powder coat finish. |
|
Some truck owners want the benefits of a WARN winch, but don't want to change the
lines of their vehicle. So WARN engineers have created a semi-hidden mounting system
that mounts the winch using factory frame holes and retains the OE bumper.
The system for the Ford Super Duty and Excursion will handle the M12000 and M15000.
The bumper moves out a slight 127mm and ABS trim is applied to accentuate the factory
lines. This material can be painted to match the vehicle color or left its natural matte
black. Access to the winch controls is from the top.
For the '97-99 Ford 4x4 F150, F250LD and Expedition the winch mounts inside the factory
bumper. Access to controls is gained through the large air intake. The wire rope is
fed through a roller fairlead mounted beneath the bumper. An excellent platform to mount
the Warn HS9500i winch (also will accept the HS9500, XD9i, XD9, X8i, M8 and M6) |

'99 Ford Super Duty equipped with
Semi-Hidden Kit (PN 62289) and
Skirting Kit (PN 38772) |
| '99 Jeep TJ Wrangler equipped with WARN Front Bumper (PN
61853). Welded eyelets mount D-shackles (PN 13047), and pre-drilled holes mount lights.
There's only one reason to introduce another bumper to the world for Jeep vehicles.
Because the WARN bumper incorporates our off-road experience to deliver a tough and
durable product.
The front bumpers have tapered ends for increased approach angles. They also have welded
eyelets to mount D-shackles and pre-drilled holes to mount lights. The rear bumpers
have a 2" receiver for using the Warn shackle bracket (PN 29312) to increase your
recovery options.
Available for Jeep brand CJs, YJs and TJs, the WARN bumpers are laser cut from 3/16"
steel, then CNC formed, robotic-welded for precise fit and powder-coated for durability.
Applications:
Jeep TJ
WARN Front bumper, TJ, PN 61853
WARN Rear bumper, TJ, PN 61854
Optional Front Tube Grille Guard, TJ, PN 61855
Jeep YJ
WARN Front bumper, YJ, PN 61856
WARN Rear bumper, YJ, PN 61857
Optional Front Tube Grille Guard, YJ, PN 61858
Jeep CJ
WARN Front bumper, CJ, '76+ PN 61859
WARN Rear bumper, CJ, '76+ PN 61860
Optional Front Tube Grille Guard, CJ, '76+ PN 61861
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| Now off-roaders have two options for mounting
a WARN winch onto the classic looking Jeep TJ. First, the mounting plate that marries
the WARN classic M8274-50 to the Jeep TJ standard factory bumper. This plate can
accommodate tow hooks. Second is the plate that mounts the XD9000i and other popular
WARN winches to the Jeep TJ standard bumper or the optional factory tube bumpers.
A separate grille guard tube is available for this mounting plate as well. |

'98 Jeep TJ Wrangler equipped with WARN XD9000i winch, WARN mounting kit (PN 37170),
and optional grille guard tube (PN 37171) |
Other Jeep Applications '97 WRANGLER TJ
Mounting Plate Kit (HS95i, HS95, XD9i, X8i, XD9, M8, M6) Footnote:O PN 33090
Grille Guard Tube (use with 33090) Footnote:8 PN 33091
'86-'96 WRANGLER, YJ '91 RENEGADE
Mounting Plate Kit (HS95i, HS95, XD9i, X8i, XD9, M8, M6) PN 21390
Mounting Plate Kit (M8274) PN 21395
'86 & PRIOR CJ, SCRAMBLER
Mounting Plate Kit (M8274) PN 11310
Mounting Plate Kit (HS95i, HS95, XD9i, X8i, XD9, M8, M6) PN 13910
'97-'00 CHEROKEE (WILL NOT FIT GRAND CHEROKEE) (WILL
NOT WORK WITH FACTORY TOW HOOKS)
Trans4mer Grille Guard, Black PN 39637
Light Bar, Black Footnote:* PN 29395
Brush Guards, Black (Non-Wrap Around) PN 39563
Receiver, Black only (use with Trans4mer only) PN 29397
Winch Carrier, Argent only (XD9i, X8i, XD9, M8, M6) PN 29394
'84-'96 WAGONEER, CHEROKEE, COMMANCHE (DOWN SIZE)
Trans4mer Grille Guard, Black PN 60766
Light Bar, Black Footnote:* PN 29395
Brush Guards, Black (Non-Wrap Around) PN 39563
Receiver, Black only (use with Trans4mer only) PN 29397
Winch Carrier, Argent only (XD9i, X8i, XD9, M8, M6) PN 29394
Call or email for specific pricing information
FOOTNOTES:
O Will fit standard bumper and factory optional Jeep tube bumper.
(8) Hard Winch Cover not compatible with Grille Guard.
(9) Will not mount to Mopar accessory tube bumper.
(*) Cannot be used with winch carrier when winch is mounted
NOTE: Warn Industries designs and manufacturers several different
mounting systems to accommodate our recreational vehicle winches. When properly mounted,
these systems do not interfere with the factory air bag system. This opinion is based
on analysis by our engineers and a limited number of crash tests. When installing a
winch mount on a vehicle, the installer should take care to ensure that placement of
the mount does not interfere with the factory air bag sensors. In addition, the vehicle
sensors should not be moved or modified in any way. It is not practicable to test every
possible vehicle and winch mount combination, and Warn has not attempted to do so. We
recommend that the user check with the vehicle manufacturer and a reputable, qualified
mechanic to determine whether a particular installation may interfere with the air bag
system. The consumer should then make a personal decision as to the appropriateness
of this accessory for the particular vehicle. Warn cannot and does not guarantee the
proper operation of the vehicle's air bag system if the winch is mounted contrary to
the vehicle manufacturer's recommendations. |
|
The rugged individualist who wants
raw function combined with outstanding good looks will appreciate the WARN Rio Grande
group. Each of the mounting systems is designed to match the lines of your vehicle.
So the brush guard, grille guard, light mounting bar and winch carrier fascia integrate
seamlessly.
You have a choice of polished stainless
steel with stainless steel attachment hardware or black, powder coated conventional
steel with a black powder coated stainless steel winch carrier fascia. Each has Reaction
Injected Molded (RIM) polyurethane "locked" around the edge surfaces. This
high density material resists cuts and abrasion, and because it is locked on, won't
flap in the breeze, fly off or slide around. The WARN Rio Grande kit mounts around factory
bumpers, so installation is easy.
|

Rio Grande Winch Mounting System on
'00 Ford Super Duty. Stainless Grille
Guard PN 60446, Stainless Brush Guards
PN 60450, Winch Carrier with Stainless
Fascia PN 60436,M15000 Winch
PN 47801, SDB 160HB Dual Beam
Driving/Spot Lights PN 37606 |
(TOP)
Axles and Hubs
Rigs
that play hard such as Jeeps, Broncos, Scouts and Blazers can now get the Warn high strength
4340 chrome/nickel alloy axles up front.
Warn axles are machined to accept a full-circle retaining ring which reduces the possibility
of a U-joint cap slipping out, a leading cause of u-joint failure. They also allow the
owners of early Dana 30 front axles with 260x U-joints to upgrade to the more robust
297x U-joint.
Warn axle shafts have proven more robust than stock axles and will normally survive
a u-joint failure. Warn high-strength axles are warrantied for the life of the original
owner against all manufacturer's defects. However, because of individual driving styles,
Warn will not warranty damaged axles yokes that were the result of a U-joint failure.
WARN Axles and Hub Conversions
WARN's philosophy for building axles is simple: build them tougher than the rocks they
crawl over. 4340 chrome/nickel aircraft alloy forms the heart of WARN's axle products,
providing far better fatigue and strength characteristics than the mild steel used in
most other axles.
During WARN's proprietary forging process, every axle is splined by CNC machining and
heat treated for maximum strength. This gives the WARN axles a yield strength of 230,000
psi.
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| The Warn Full Float Kit allows you to easily upgrade your
rear axles to a much stronger design.
Built from 4340 alloy steel, Warn high strength axles are much more robust than any
stock axle. The high yield strength of this steel also allows the largest spline count
possible.
The Warn floating axle design eliminates the axle shaft having to support the weight
of the vehicle as well as hold the wheels on. Since the axle is independent of the wheel
end, an axle shaft or hublock failure will not result in the loss of the wheel or damage
to the brake system. A damaged axle shaft can easily be removed and replaced in the
field.
Two types of kits are available, depending on your wheel bolt pattern:

The 5 on 4.5" kit features Warn flange mount standard hublocks. You'll need
to order two part numbers to get the complete kit: the "foundation kit"
and the hublock set. |

The 5 on 5.5" kit offers your choice of premium hublocks or drive flanges.
You'll need to order two part numbers to get the complete kit: the "foundation
kit" and the hublock or drive flange set. |
Warn internal mount premium hubs are an excellent choice for people who frequently
flat tow their vehicle. Drive flanges are best for very heavy-duty applications. |
|
This
upgrade kit converts front axle wheel hubs to Warn's 5 x 5.5 premium mount internal
hubs. Now you can replace any and all front Jeep wheel hubs, including the infamous
5 bolt wheel hubs found on 1981-86 Jeeps.
Warn premium all metal locking hubs use the proven internal spline mount locking system,
which eliminates all possibility of loosening hubs. Seals are included to help lock
out dirt, moisture and contaminants. These hubs have proven dependable on the most rugged
terrain.
'71-80 International Harvester Scout, 27 spline hub, PN 37132
'71-80 International Harvester Scout, 30 spline hub, PN 61650
'72-86 Jeep CJ, 27 spline hub, PN 37132
'72-86 Jeep CJ, 30 spline hub, PN 61650
The above applications require reusing of stock bearings and seals. Optional disk bearing
kit PN 38072 or drum bearing kit PN 38073
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The
Warn conversion kit replaces all front non-serviceable hub assemblies found on '84 and
newer Cherokees, '87 and newer Wranglers. This improves the vehicle's driving, reduces
wear, and increases mileage by allowing you to disengage the front driveline completely.
Kit includes Warn premium 1/2 ton internal mount hubs, which are recommended for use
with tire sizes over 32".
'84-01 Jeep Wrangler/Cherokee
using 5 on 5.5" wheel bolt pattern, 30 spline hubs, PN 38109
Notes: Requires a modified '82-86 CJ7 front rotor. Increases track
width by 3/4" per side. |
Replaces
all front non-serviceable hub assemblies found on '84 and newer cherokees, '87 and newer
wranglers. This improves the vehicle's driving, reduces wear, and increases mileage by
allowing you to disengage the front driveline completely.
This kit allows you to use Warn flange mount standard hubs on the factory bolt pattern.
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